60X60CM Square Suspended Metal Ceiling Making Machine
600MM ALUMINUM CEILING TILES PRODUCTION LINE INTRODUCTION
This 600MM ALuminum Ceiling Tile Production line is mainly used for the production of different kinds decoration ceiling tiles and it adopt automatic material input, first flattening, holes punching, servo feeding, cutting to length, conveyor, second flatting, corner cutting and manual punch forming.
600MM ALUMINUM CEILING TILES PRODUCTION LINE INTRODUCTION
This 600MM ALuminum Ceiling Tile Production line is mainly used for the production of different kinds decoration ceiling tiles and it adopt automatic material input, first flattening, holes punching, servo feeding, cutting to length, conveyor, second flatting, corner cutting and manual punch forming.
The production line is featuring with full automatic, high precision, fast production speed and few operation workers. Which is first choice for the decoration material factories.
FINAL PRODUCTS PICTURE
Our full automatic ceiling tile production line can produce different type of ceiling tile such as 600*600MM clip in ceiling tile, 600*1200MM long aluminum celing tiles, 300*300MM clip in ceiling tiles, 595*595MM layin Boards and etc.
Beside perforated ceiling tiles, we can also use this machine to produce plain ceiling tiles without perforation. Right now it is seeing a rapid adoption of metal tiles owing to the perfect fit it makes with the very typical conditions. The tropical weather sees huge swing in temperature and humidity, which leaves the traditional material highly vulnerable reducing its life and aesthetic functionality.
Metal tiles are not impacted at all by these factors and retain their form & functionality under the most adverse situations ensuring a long life. Our machine can produce all kinds of the 600mm*600mm ceiling tiles includes Plain Ceiling Tiles are made from galvanized steel or aluminum sheets by precision cutting & moulding them in a single stage process on advanced state-of-the-art precision hydraulic presses.
There is an option of surface coatings for different functional & aesthetic needs with a choice of two finishes, polyester powder coating and epoxy pre-coating in a range of colours. Specifications Rectangular or Square shape 600mm x 600mm module Thickness: Aluminum: 0.6mm Galvanized Steel: 0.5mm Exposed T Grid System (Lay-in) in 24mm and 15mm T Grids Concealed Grid System (Clip-in)‘V‘ profile.
List
item
parameter
quantity
remark
1
Thickness (max)
0.4-0.8mm
Aluminum
2
Thickness (max)
0.4-0.6mm
G.I.
3
Size of product (max)
600*600, 300*450, 600*300, 600*1200 mm
Can open material 600×1200
4
Diameter of hole
φ1.8
5
Speed
2-2.5pcs/min
6
Max loading weight of decoiler
3T
Load material by manual
7
Motor of decoiler
3KW
1 set
8
Motor of first level
3 KW
1 set
9
Motor of feed material
1.8KW
1 set
10
Motor of second level
3 KW
1 set
11
Motor of oil pressure machine
11 KW
1 set
12
Motor of punching machine
7.5 KW
1 set
13
Motor of machinery hand
1.0 KW
2 sets
14
Motor of transmit belt
0.55 KW
2 sets
15
Punching mould
1 unit
16
Notching mould
1 unit
17
Forming mould
1 unit
18
Cylinder of notching
φ180×250
1 pcs
19
Cylinder of forming
φ250×250
1 pcs
20
Cylinder of shearing
φ120×45
1pcs
21
Ram pump
31L
2 pcs
22
Pressure of hydraulic system
20MPa
23
PLC programmable controller
1 set
Panasonic
24
Human Machine Interface
10.0 inch
Delta
25
voltage
3P 380v±10%
26
Frequency
50HZ
27
Temperature of enviroment
0-40℃
28
Relative humidity
60%
FLOWCHART OF FULL AUTOMATIC CEILING PRODUCTION LINE
Ceiling panel with perforation production line This production line focuses on the processing production for decorating ceiling. It consists of a series of procedures, decoiler, first time leveling. servo feeding, punching hook hole & hole arrangement, hydraulic cut-off device, conveying belt, second leveling, automatic feeding, hydraulic angle punching, manually stretching forming etc. And half part of the production line is fully automatic. As for decorative materials manufacturers, it is always their first choice.
With this equipment, it can realize high machining precision, high processing speed, less operators etc. The equipment adopts servo motor by combining programmable PLC processor, some parts of which make use of Panasonic. Also, servo feeding is based on Yaskawa motor and all Schneider electric components. Under its control, it operates sensitively and discharging material precision can reach ±0.2mm. In the aspect of product precision, it totally replaces traditional manually operation and avoids uncontrollable situation.
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