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T Grid T bar Roll Forming Machine

Ceiling T Grid Making Machine

KINGREAL Ceiling T bar Making Machines series include two machine, one is for the 3600mm length main Tee grid production, the other is for 600mm and 1200mm length Cross Tee bar auto forming. 

  • AUTO MAIN T GRID PRODUCTION LINE



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     T Bar Making Machine
    KINGREAL T Bar Roll Forming Machine Shipping To Russia)

    LINE SPECIFICATION:

    Model:    KRTXJ-24  type main "T" ceiling grid production line; 
    Raw material:  galvanized steel sheet, color coated sheet
    Thickness of galvanized steel sheet:  0.2-0.35mm, color-coated galvanized sheet thickness 0.25-0.3mm;
    Product specifications:  Flat T-shaped keel height 38mm x width 24mm;
    Technical parameters:   a)  Voltage 380v 50HZ (can be changed according to customer requirements)
             b)  Roller press power 3.0kw; hydraulic station drive motor 15kw; transmission motor 1.5kw with accumulator
             c)  Roll material Cr12mov quenching hardness HRC 58-62; CNC machining after quenching. The material of the stamping die is SKD11 die steel
     

    steel tee bar

    Production Process:

         Uncoiling-roll forming-straightening-hydraulic automatic punching, cutting-finished product

    steel bar making machine

    Equipment advantages and production capacity:

      a. Continuous automatic production.
     After roll forming, it enters the stamping mechanism; when the set length is reached; the forming equipment automatically stops; the rotary encoder sends a signal to the press for stamping; after the stamping is completed, the finished part automatically falls off; the finished part is exported to the press by the conveyor belt; The pressing machine starts automatically; it works in cycles.

          b. Roll forming transmission system: servo motor drive, arc hard tooth surface bevel gear transmission. Gear transmission of the whole machine.   

         c. Roll forming speed of the production line: the fastest is 25m/min, and the speed can be adjusted.   
         steel roll forming machine
          steel forming machine   d. Hydraulic automatic punching-cutting; punching and cutting are automatically completed at one time.
    The product length and hole spacing are accurate in size. The total length tolerance is ±0.2mm. Tolerance of hole spacing ±0.1mm;
    The hydraulic system adopts high pressure and high speed; with water cooling system; it can produce without circulation for 24 hours.

        e
    Production efficiency of automatic production line of paint keel (main T-shaped keel):
    Production efficiency: 3.66 meters long "main T-shaped" workpiece, 5 pieces per minute.
          f. Production area
           The length of the production line is 19m, the width is 4m, and the height is 1.5m;
        g. Independent power distribution cabinet and independent touch screen operation panel. 

         h. The whole production line is welded by steel plate; the press frame and the stamping mechanism frame are welded and processed after heat treatment.
        steel roll forming

    Main T bar line components:

    Name  Unit  Quantity  Remarks
    Uncoiler  Unit 2 Coiled strip discharging device (load 500kg+300kg)
    Roll forming equipment  Unit 1
    Punching machine Unit 1 Main T bar online punching and cutoff
    Hydraulic system  Set 1 punching machine hydraulic station
    Punching dies Set 24 Stamping die sets 22 punching dies + two-end plug dies 2 sets (plug dies include two punching holes)
    Finished product Table Set 1 Finished products output table
    Electrical control system Set 1 including one Power distribution cabinet and one ouch screen operation panel 

    AUTO CROSS T BAR MAKING MACHINE 



    LINE SPECIFICATION:

    Model:  KRTXJ-24F  type full automatic ceiling cross "T" bar  production line
    Raw material: galvanized steel sheet, color coated sheet
    Thickness of galvanized steel sheet:  0.2-0.35mm, color-coated galvanized sheet thickness 0.25-0.3mm
    Product specifications:  Flat T gird height 24mm x width 24mm
    echnical parameters: a)  Voltage 380v 50HZ (can be changed according to customer requirements)
             b)  Roller press power 3.0kw; hydraulic station drive motor 15kw; transmission motor 1.5kw with accumulator
             c)  Roll material Cr12mov quenching hardness HRC 58-62; CNC machining after quenching. The material of the stamping die is SKD11 die steel

    profile formingprofile rolling

    Production process:

        uncoiling-roll forming-straightening-hydraulic automatic punching, cutting-finished product

    steel forming machine

    Equipment advantages and production capacity:

     a. Continuous automatic production.
     After roll forming, it enters the stamping mechanism; when the set length is reached; the forming equipment automatically stops; the rotary encoder sends a signal to the press for stamping; after the stamping is completed, the finished part automatically falls off; the finished part is exported to the press by the conveyor belt; The pressing machine starts automatically; it works in cycles.
          b. Roll forming transmission system: servo motor drive, arc hard tooth surface bevel gear transmission. Gear transmission of the whole machine.
         c. Roll forming speed of the production line: for the 0.6m cross T bar is about 40PCS/min, for the 1.2m length cross T grid is about 20PCS/min

       profile making machine
        steel metal roller d. Hydraulic automatic punching-cuttingpunching and cutting are automatically completed at one time.
    The product length and hole spacing are accurate in size. The total length tolerance is ±0.2mm. Tolerance of hole spacing ±0.1mm;
    The hydraulic system adopts high pressure and high speed; with water cooling system; it can produce without circulation for 24 hours.
        e Production efficiency of automatic production line of light steel keel (cross T bar):
    Production efficiency: 0.6 meters long "cross T bar" workpiece, 40 pieces per minute. 1.2 meters long "cross T bar" workpiece, 20 pieces per minute.
     f. Production area
           The length of the production line is 19m, the width is 4m, and the height is 1.5m
        g. Independent power distribution cabinet and independent touch screen operation panel.
         h. The whole production line is welded by steel plate; the press frame and the stamping mechanism frame are welded and processed after heat treatment.

       Ceiling T

    Cross T bar Machine components:

    Name  Unit  Quantity  Remarks
    Uncoiler  Unit 2 Coiled strip discharging device (load 500kg+300kg)
    Roll forming equipment  Unit 1
    Punching machine Unit 1 Cross T bar online punching and cutoff
    Hydraulic system  Set 1 punching machine hydraulic station
    Punching dies Set 4 Stamping die sets 2 punching dies + two-end plug dies 2 sets (plug dies include two punching holes)
    Finished product Table Set 1 Finished products output table
    Electrical control system Set 1 including one Power distribution cabinet and one ouch screen operation panel 

     Reference Drawing

    T Bar machine
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