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High Speed Cut To Length Line

KINGREAL High Speed Cut to Length Line process is controlled by PLC, intelligent one-button start and stop, simple operation, stable operation, high production efficiency, neat stacking, suitable for mass production, which speed can up to 80m/mim

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  • China
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Video About High Speed Cut To Length Line



Description Of Cut To Length Line

 

KINGREAL High Speed Cut To Length Line is used to unwind, level, cut and cut the metal coil into a flat sheet of the required length and stack it. The production line mainly consists of loading car, unwinding machine, leveling machine, feeding mechanism, flying shear, conveying device, stacking device and discharging device. It is a high-performance product integrating machine, electricity and liquid.

high speed cut to length machine


Main Composition Of Cut To Length Line Machine


cut to length machine


Uncoiler, leveling machine, looper bridge, centering device, flying shear, belt conveyor, first receiver, second receiver, discharge device, loading trolley, looper, first Lifting platform, second lifting platform, cable trench, electric control cabinet, cable trench, hydraulic station, hydraulic station, 1# console, 2# console, 3# console


Techncial Specification For High Speed Cut To Length Line


1. Raw Material : CR Steel/Aluminum/Copper    

2. Coil Thickness : 0.4-3MM    

3. Width : 1500MM    

4. Coil OD : ≤Φ1800mm

5. Coil ID : Φ508mm、Φ610mm

6. Coil Weight : 20T    

7. Length : 500-6000MM    

8. Speed : 80M/Min


Main Components Detail For High Speed Cut To Length Machine

 

1. Hydraulic Decoiler For Cut To Length

An essential component of a metal shearing line, a hydraulic decoiler is used primarily to unroll and direct metal coils to shearing or other processing machinery.


Supporting Coil: Assists in maintaining the stability of the coil by tightening its bore.
Maintaining strip tension while smoothly unwinding the strip is known as strip unwinding.
cut to length lines

2. Fly Shearing Equipment For Cut To Length Line


Its function is to cut materials with a set length.
Main components are the electric part, pneumatic clutch, blade, and main frame.

- Main frame: Premium carbon structural steel is welded throughout, and after welding, it is annealed.
- Blade: The four-sided cutting edge of the Cr12 material blade is replaceable, and it has undergone heat treatment to a hardness of HRC62. 
high speed cut to length machine

3. Cut To Length Equipment With Auto Stacking


Cut To Length Stacking devices make ensuring that processed sheets are precisely stacked for further transportation or processing, boost the efficiency of metal processing, and minimize manual handling. 


In the metal processing sector, these devices are crucial, particularly in production lines where handling vast amounts of sheet metal is required.

cut to length machine


How to Improve Efficiency of High Speed Cut to Length Line?


1) Adopt a Fully Automated Configuration. 

The high speed cut to length machine consists of precision components—including a decoiler, leveler, cut-to-length machine, and stacker —and operates in a fully automated mode. This minimizes manual intervention, eliminates human operational errors, and enhances operational stability.

2) Integrate a Flying Shear System. 

This system enables cutting without stopping the high speed cut to length machine, thereby eliminating the need to interrupt the production workflow and significantly boosting cutting efficiency. With operating speeds typically reaching up to 80 m/min, it allows for the highly efficient processing of various types of sheet materials.

3) Optimize the Stacking Section. 

While KINGREAL typically equips high speed cut to length machines with a single stacker to meet basic requirements, we offer customized solutions featuring a dual-stacker configuration for high-efficiency production needs. Once the first stacker has finished collecting a batch of steel sheets, the second stacker immediately takes over the stacking process, ensuring continuous and uninterrupted production while further enhancing overall operational efficiency.


 Applicable Materials For High Speed Cut To Length Line


cut to length lines

Cold rolled sheet, electrolytic galvanized sheet, hot dip galvanized sheet, color coated sheet, stainless steel sheet, aluminum sheet, copper sheet, etc.


FAQ About Cut to Length Machine


1/What is the maximum thickness of steel plate your cut to length line machine can cut?    

KINGREAL cut to length lines can cut metal materials with thicknesses ranging from 0.2 mm to 25 mm. The specific model recommended will depend on your requirements.    


2/What types of cut to length machines do you offer?    

KINGREAL will provide cut to length machines that match the customer's actual project requirements, including processing material, material thickness, width, length, and cutting method. And KINGREAL can also equip the cut to length machines with special components.    


3/What signs indicate that the cut to length machine needs maintenance?    

Look for unusual noises, uneven cutting, oil leaks, or warning lights. If you notice the cut to length machine vibrating or the rollers running slowly, stop the machine immediately and inspect it. Taking action early can prevent bigger problems.    


4/How often should I inspect the blades and rollers?    

You should inspect the blades and rollers every day before starting work. Weekly inspections help to identify more serious wear or alignment issues. For best results, always follow the manufacturer's maintenance schedule.    


5/What safety equipment is required when operating a cut to length machine?    

You need to wear safety glasses, gloves, ear protection, and steel-toed safety shoes. Wear well-fitting work clothes. Check your equipment before each shift. This will protect you from sharp edges and noise.    


About Us


high speed cut to length machine


KINGREAL is one of the most professional coil processing equipment manufacturers in China. Its main coil processing equipment includes slitting machines and cut-to-length lines, and also provides customized coil solutions for other industries. KINGREAL has engineers and technicians with extensive expertise to meet various customer needs, as well as its own processing plant to produce high quality machines.


cut to length machine

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