CD UD Gypsum Board Profile Machine

The cd ud gypsum board profile machine specializes in the cold roll forming of CD and UD profiles from GI Steel or PPGI with a thickness of 0.35 to 0.6 mm. Specifically, the cd ud gypsum board profile forming machine produces standard CD profiles measuring 60 x 27 mm and standard UD profiles measuring 28 x 27 mm. These two profile types are precisely engineered to fit various suspended ceiling applications and serve as core components within ceiling systems. Compared to traditional concrete or wooden ceiling structures, the steel frame structures produced by this machine are significantly lighter—facilitating easier transportation and installation—thereby substantially reducing labor costs. Furthermore, these steel frames boast exceptional durability, corrosion resistance, and structural stability; they are resistant to moisture damage, cracking, and insect infestation. Consequently, the cd ud gypsum board profile machine is highly favored across a wide spectrum of construction sectors, including residential buildings, office complexes, shopping malls, and industrial facilities. The cd ud gypsum board profile forming machine is equipped with an advanced automatic control system that provides real-time monitoring of the production schedule's execution accuracy. It precisely manages every detail of the forming process—from raw material feeding and roll forming to final product cutting—through a fully automated, closed-loop control system. This effectively eliminates human operational errors, ensuring that the finished CD and UD profiles feature precise dimensions, flat surfaces, and uniform structures, thereby meeting the highest industry quality standards.

( In 2026, KINGREAL engineers traveled specifically to Kazakhstan to provide on-site installation services for a client's cd ud gypsum board profile machine, offering hands-on assistance to complete cd ud gypsum board profile forming machine commissioning and supporting the local construction industry in achieving highly efficient production. )

Decoiler -- Main Roll Forming Machine -- Fly Punching and Shearing Station -- Output -- Auto Packaging Machine (Optional)

1. High Speed & High Efficiency

KINGREAL cd ud gypsum board profile forming machine boasts a maximum production speed of up to 100m/min—far exceeding the industry average—enabling the rapid, mass-scale processing of both CD and UD profiles. Furthermore, the cd ud gypsum board profile machine features an integrated design for feeding, forming, and cutting; this eliminates the need for intermediate shutdowns for adjustments, effectively minimizes production gaps, and significantly enhances production continuity. The daily output capacity is sufficient to meet the bulk requirements of large-scale construction projects, allowing clients to fulfill orders within short time-frames and boost their market competitiveness.

2. Exceptional Durability

The forming rollers on this cd ud gypsum board profile forming machine are crafted from CR12MoV mold steel, a material renowned for its extreme hardness and superior wear resistance. Following professional heat treatment, the rollers achieve a hardness level of HRC 58°–60°, effectively withstanding the abrasion inherent in long-term forming operations and extending the service life of the rollers. Additionally, the machine frame is constructed from thick, welded steel plates, forming a robust, monolithic structure. A 20 mm thick steel plate—precision-machined using a gantry milling machine—is subsequently mounted with high accuracy onto this frame. This design not only guarantees the dimensional precision of the cd ud gypsum board profile machine's foundation but also significantly reinforces the overall structural integrity of the cd ud gypsum board profile forming machine. It effectively mitigates deformation caused by vibration and operational loads during running, thereby ensuring long-term operational stability and minimizing maintenance costs and downtime losses.

3. High Automation

This high-speed cd ud gypsum board profile machine features an industrial-grade PLC control system paired with a high-definition operator interface. Utilizing motor-driven mechanisms for precise dimensional adjustment, the system eliminates the need for manual intervention; users simply input preset parameters via the computer interface to adjust the dimensions of both CD and UD profiles. The operation is intuitive and easy to understand, allowing even novice users to quickly master the cd ud gypsum board profile forming machine. Furthermore, users can directly configure core parameters—such as production quantity and speed—via the control cabinet. The cd ud gypsum board profile machine then automatically executes production tasks according to these settings, while simultaneously displaying critical information—such as production progress and operational status—in real-time, facilitating efficient monitoring and management by the operating staff.

The CD and UD profiles produced by this cd ud gypsum board profile forming machine are used in combination to form a complete suspended ceiling framework. These profiles are widely utilized across a diverse range of settings, including residential buildings, office complexes, shopping malls, hospitals, schools, and industrial facilities. Specifically, the CD profiles produced by this cd ud gypsum board profile machine serve as the primary load-bearing components, while the UD profiles function as the peripheral guide components. CD profiles are primarily employed in the construction of suspended ceiling frameworks and serve as core structural supports during the installation of vertical and horizontal surface finishes. They are responsible for transmitting the entire load of the ceiling system; internally, they feature reinforcing ribs that effectively enhance structural rigidity, thereby ensuring the stability of the framework—both during installation and under subsequent load-bearing conditions—and preventing issues such as deformation or structural collapse. Conversely, the UD profiles produced by this cd ud gypsum board profile forming machine serve as the perimeter components of the ceiling structure; they function primarily as integral parts of the structural frameworks for single-layer ceilings and partition walls, fulfilling roles related to fixation, alignment, and decorative finishing.

This cd ud gypsum board profile machine supports the production of customized CD and UD profiles. The scope of customization encompasses various aspects—including profile length and performance specifications—allowing for flexible adjustments to profile dimensions and structural designs to meet the specific construction requirements of each client. In response to client requirements, KINGREAL can equip the cd ud gypsum board profile forming machine with additional components to enable the production of CD and UD profiles featuring reinforcing ribs, thereby further enhancing the structural rigidity and load-bearing capacity of the profiles. Furthermore, the cd ud gypsum board profile machine supports the production of two distinct types of finished products: smooth profiles and corrugated profiles. Additionally, the cd ud gypsum board profile forming machine can be configured to print various markings—such as brand logos, technical specifications, and production batch numbers—directly onto the surface of the finished profiles as needed, thereby facilitating efficient product management and quality traceability for the client.

Recently, upon the arrival of the cd ud gypsum board profile forming machine at our client's factory in Kazakhstan, KINGREAL team of professional engineers promptly traveled to the site to commence the installation and commissioning process. Adhering strictly to cd ud gypsum board profile machine installation standards, the KINGREAL engineers meticulously executed every stage of the process—including assembly, electrical wiring, and system calibration—to ensure that the cd ud gypsum board profile forming machine's operational parameters were optimized for peak performance, thereby guaranteeing the stable production of CD and UD profiles that meet all applicable standards. Concurrently, the KINGREAL engineers conducted specialized technical training for the client's workforce. This training involved detailed instruction on the cd ud gypsum board profile machine's operational procedures, parameter configuration, routine maintenance, and troubleshooting for common issues. They provided comprehensive operating manuals and offered hands-on guidance to the workers, enabling them to rapidly master the cd ud gypsum board profile forming machine's operation. This approach ensures that the cd ud gypsum board profile machine is operated correctly and in accordance with established protocols—thereby safeguarding production safety while simultaneously extending the service life of the cd ud gypsum board profile forming machine through proper usage.

• 2025 roll forming machine.pdf