"Recently, KINGREAL engineer visited an American customer's factory and successfully completed the installation of a high speed coil slitting line. This high speed coil slitting machine project involved customized equipment production, rigorous commissioning and testing, and professional loading and transportation. KINGREAL consistently prioritizes the needs of American customers and is committed to providing high-quality high speed coil slitting lines and supporting services. Throughout the entire process, KINGREAL staff monitored the high speed coil slitting machine's transportation progress in real time, providing the American customer with the fastest response time possible on logistics updates to ensure on-time delivery. Furthermore, KINGREAL engineer made advance preparations for their overseas trip and immediately began installation and commissioning the high speed coil slitting line upon its arrival."

Introduction to High Speed Coil Slitting Machine

This high speed coil slitting line processes metal coils. Its advanced CNC control system enables precise control of slitting dimensions, resulting in high slitting accuracy and smooth cuts. This makes high speed coil slitting machine widely applicable for processing metal materials such as steel and aluminum sheets. This high speed coil slitting line satisfies customer demand for exact and effective manufacturing whether used in the building material or automotive parts sectors. Moreover, the high speed coil slitting machine features an smart monitoring system that offers real-time monitoring of production status and high speed coil slitting line movement. This helps operators rapidly detect and fix problems by not only raising production efficiency but also giving prompt notifications when breakdowns happen.

Installation and Training Process for High Speed Coil Slitting Line

1)KINGREAL engineer’ Preparations

Before departing, KINGREAL engineer conducted thorough preparations. First, he prepared equipment and tools. KINGREAL engineer brought tool kits and small parts and accessories that are difficult to obtain in the United States to ensure a smooth installation on site. Reviewing technical documentation and installation manuals was also a crucial task. KINGREAL engineer carefully reviewed the high speed coil slitting machine manuals, confirming that all information was correct, and placed them in their luggage for reference during installation.

Before departing, KINGREAL engineer also conducted extensive pre-conference discussions with the American customer to understand their specific needs and installation environment. This process not only helped KINGREAL engineer determine the necessary tools but also laid a solid foundation for the subsequent installation work.

2)Arriving at American Customer's Factory

Upon arrival at the American customer's factory, KINGREAL engineer conducted a preliminary inspection of the factory environment and equipment layout. This step is crucial, as the high speed coil slitting machine's installation location directly impacts subsequent production efficiency. After a face-to-face meeting with the American customer, the two parties jointly discussed the future production location of the high speed coil slitting line. Taking into account the high speed coil slitting machine's dimensions and weight, KINGREAL engineer decided to use an overhead crane to safely position the various components of the high speed coil slitting line in the planned location.

During the high speed coil slitting machine installation process, KINGREAL engineer closely monitored every step to ensure everything went according to plan.

3)Customer Interaction

During the installation of the high speed coil slitting line, KINGREAL engineer interacted closely with the American customer to fully understand their needs and requirements. They promptly assessed the feasibility of the customer's improvement suggestions and provided solutions. Furthermore, KINGREAL engineer continuously explained the high speed coil slitting machine's various functions and operating techniques to the customer, ensuring they could fully utilize the high speed coil slitting line's advantages. This interaction went beyond technical aspects to include optimizing production processes and ensuring efficient equipment use.

4)Post-Installation Inspection and Acceptance

After the high speed coil slitting machine was successfully installed, KINGREAL engineer connected the various components of the high speed coil slitting line to form a complete production line and began testing. The test results are as follows:

●Maximum speed: 230 m/min,

●High precision maintained under various parameters,

●Capable of slitting multiple narrow strips simultaneously,

●Smooth operation, stable and reliable.

After a series of rigorous tests, KINGREAL engineer conducted necessary adjustments based on the test results, ensuring that the high speed coil slitting line fully meets the American customer's production requirements and can be well integrated into daily production. All tests demonstrated the excellent performance of the high speed coil slitting line, and the American customer expressed great satisfaction.

After the test, KINGREAL engineer also held a detailed discussion with the American customer, answering any questions they might encounter during use and providing professional advice.

5)High Speed Coil Slitting Machine Training

KINGREAL engineer also provided training and guidance to the American workers on the high speed coil slitting line, ensuring that each worker could independently operate this automated high speed coil slitting line. The training covered daily maintenance, operating procedures, and troubleshooting.

During the training, KINGREAL engineer first provided a detailed explanation of the basic structure and functions of the high speed coil slitting machine, giving the American workers a clear understanding of the high speed coil slitting line. KINGREAL engineer then demonstrated standard operating procedures, including how to set slitting parameters, load and unload materials, and monitor production status. Through hands-on demonstrations, the American workers gained a more intuitive understanding of the high speed coil slitting machine's operation. During the training, KINGREAL engineer placed particular emphasis on routine maintenance and upkeep. This is crucial for the long-term, stable operation of the high speed coil slitting line. They detailed how to regularly check blade wear, clean the interior of the machine, and apply necessary lubrication.

In addition, KINGREAL engineer simulated common high speed coil slitting machine failures and instructed the American workers on how to quickly identify problems by inspecting components such as the electronic control system and sensors. This targeted training significantly enhanced the workers' practical operational skills and emergency response capabilities. After completing all the work, KINGREAL engineer assured the American customer that they would continue to monitor the high speed coil slitting line's continued operation. If the American customer encounters any issues during use, they can contact KINGREAL at any time. KINGREAL dedicated technical team will respond quickly and provide timely solutions to ensure the customer's high speed coil slitting machine remains operationally efficient.