As people pay more attention to sustainable development, the demand for solar channels is growing. As an important equipment, solar channel machine plays an indispensable role. With its advanced technology and continuous innovative design, KINGREAL provides customers with efficient and intelligent solar channel making machines to meet the market's diversified needs for solar channels.

1/Introduction of Solar Channel Making Machine

solar channel machines usually use aluminum alloy, galvanized steel and stainless steel with a thickness of 2.0-2.5mm as raw materials, and can produce finished products of different sizes such as 41 × 21mm, 41×41mm, 41×62mm, 41×82mm, etc. 

These solar channels can effectively adapt to the needs of various roof types while ensuring strength and durability.

2/Technical Advantages of Solar Channel Making Machine

(1)Fully automatic solar channel machine

KINGREAL solar channel making machine realizes a fully automated production process, including unwinding, feeding, forming, punching logos, punching holes, punching scales, cutting and automatic stacking. Such a design not only improves production efficiency, but also reduces the possibility of human errors. In the whole process, only one employee is needed to assist in the operation, which greatly reduces the labor cost.

(2)Hydraulic decoiler for solar channel machine

The decoiler is the first process of the solar channel making machine. It adopts hydraulic internal tensioning technology to ensure the smooth unwinding of the material. The pressure arm equipped with the decoiler can effectively prevent the thicker material from becoming fluffy during operation, and the lateral material blocking device ensures the smooth unwinding process. This series of designs makes the material processing more efficient and lays a good foundation for the subsequent forming process.

(3)Roll forming machine for solar channel machine

The roll forming machine is the core part of the solar channel making machine. KINGREAL roll forming machine is equipped with a linear slide rail under the base and a bidirectional adjustable servo motor. The operator can easily select the required model in the control cabinet, such as 41x41mm or 41x61mm, and quickly switch production parameters. 

This design not only improves the flexibility of production, but also provides greater convenience for customers. During the forming process, the solar channel machine can roll out the logo to ensure that every meter of the product has a brand logo. 

In addition, the equipment adopts a combination of vertical and horizontal rollers to ensure the stability of the material during processing and the accuracy of the indentation position. In order to achieve the best forming effect, KINGREAL also specially designed a tapered roller to minimize the radius of the inner angle, thereby ensuring the accuracy and beauty of the finished product.

(4)Cutting station for solar channel making machine

The cutting station of the solar channel machine adopts an advanced design. The blade is only 5mm thick, which means that the width of the material wasted each time is only 5mm. This design not only improves the utilization rate of materials, but also reduces production costs. The blade adopts a mosaic design instead of relying on bolts to increase force, which can not only ensure durability but also effectively save customers' costs.

(5)Punching for solar channel making machine

The punching station uses servo tracking technology, which can punch 400mm long at a time, ensuring that the production speed can reach 25m/min. This efficient punching capacity greatly improves the production efficiency of

solar channels and makes the production process smoother.

(6)Automatic stacker for solar channel making machine

The automatic stacker is a highlight of KINGREAL solar channel machine. The equipment is engraved with a knurling design on the conveyor roller to increase friction and improve the stability of the material. The automatic packaging function also saves labor costs for customers and improves the overall efficiency of production.

(7)Control system and intelligence

KINGREAL solar channel making machine uses components from well-known domestic and foreign brands and is equipped with an efficient management system. Customers can view production data in real time through mobile phones, tablets or computers to achieve remote monitoring and management. This intelligent control system not only improves the convenience of operation, but also provides strong support for the company's production management.

3/About KINGREAL

As the market's requirements for solar channel machines continue to increase, KINGREAL has always adhered to technological innovation and is committed to developing more intelligent and efficient solar channel making machine. The company continues to explore in equipment design, striving to provide customers with higher production efficiency and better products.

KINGREAL actively introduces new technologies in the research and development of solar channel machines. For example, an intelligent control system is introduced in the design of the roll forming machine, which enables the solar channel making machine to monitor various parameters in real time during operation and adjust production strategies in a timely manner. In addition, the use of advanced materials and processes improves the durability and stability of the solar channel making machine, ensuring that the machine will not fail in long-term continuous operation.

KINGREAL always puts customer needs first, understands market trends through in-depth communication with customers, and adjusts production strategies and equipment design in a timely manner. This customer-oriented R&D concept enables KINGREAL solar channel machine to always remain at the forefront of the industry and meet the diverse needs of different customers.