Machine For Cell Ceiling System
KINGREAL offers ◀Open Cell Ceiling Machine, Connection Part Stamping Machine, Wall Angle Making Machine, and Ceiling T Grid Machine ▶ to meet customers' installation requirements for cell ceiling systems.
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Video About Cell Ceiling Systems
Introduction to Cell Ceiling Systems
KINGREAL offers a comprehensive range of specialized machine designed to precisely process and manufacture profiles of various specifications. Through scientific splicing and assembly, these profiles are transformed into open cell ceiling systems that combine aesthetic appeal with practical functionality, fully meeting clients' installation requirements for complete cell ceiling systems. Open cell ceiling systems assembled from profiles produced by KINGREAL machines are characterized by their stability, durability, exceptional visual appeal, and ease of installation. Consequently, they represent an ideal choice for high-traffic environments—such as retail spaces, transportation hubs, and leisure facilities—striking a perfect balance between aesthetics and utility. To accommodate the diverse project scenarios, budgets, and aesthetic expectations of different clients, KINGREAL offers two customized cell ceiling system solutions tailored to specific project requirements. These two solutions utilize distinct machine and processing techniques, resulting in finished open cell ceiling systems that differ in both visual style and structural characteristics. Clients can flexibly select the solution that best aligns with the specific demands of their individual projects. |  |
Specifically, KINGREAL provides four core machines to support the production of these open cell ceiling systems: ◀Open Cell Ceiling Machine , Connection Part Stamping Machine, Wall Angle Making Machine, and Ceiling T Grid Machine ▶.
The open cell ceiling is capable of efficiently processing materials such as GI Steel, Aluminum, and Pre-Painted GI Steel. This open cell ceiling machine enables the precise production of three mainstream types of open cell ceilings: Classic, Pyramidal, and Cassette styles. These variations are designed to meet the diverse aesthetic and functional requirements of commercial, transportation, and leisure spaces.
Features of Open Cell Ceiling Machine
● Operating at a steady speed of 30 m/min, the open cell ceiling machine executes the entire production workflow—including uncoiling, leveling, punching, shearing, forming, and discharging—without requiring manual intervention between stages. This significantly boosts production efficiency and reduces labor costs while simultaneously ensuring the processing precision of every profile, thereby eliminating dimensional deviations.
● The open cell ceiling machine features exceptional flexibility; a single machine can be flexibly adjusted—without the need for equipment replacement—to modify parameters according to customer requirements, thereby producing grid ceilings of varying heights. This capability allows the open cell ceiling machine to accommodate diverse size specifications, effectively reducing the customer's capital investment in equipment.
● KINGREAL has given full consideration to the diverse processing requirements of different clients by offering two tonnage options for the open cell ceiling machine's punching machine: 16 tons and 63 tons. The 63-ton punch press is capable of punching all required holes simultaneously in a single stroke, whereas the 16-ton press punches one hole at a time. Customers can select the most suitable option based on their specific production efficiency targets, material profile thickness, and hole diameter requirements.
Common Open Cell Ceiling Dimensions
| Type | Classic open cell ceiling | Pyramidal open cell ceiling | Cassette open cell ceiling |
Drawing |  |  |  |
| Size | 50х50, 60х60, 75х75, 86х86, 100х100, 120х120, 150х150, 200х200 mm | 75х75, 86х86, 100х100, 120х120, 150х150, 200х200 mm | 50х50, 60х60, 75х75, 86х86, 100х100, 120х120, 150х150, 200х200 mm |
Connection Part Stamping Machine
KINGREAL connection part stamping machine can be custom-designed and engineered to meet specific customer dimension requirements, ensuring perfect compatibility with grid profiles of various specifications. The connection part stamping machine features a simple structural design, primarily comprising a 2-in-1 decoiler and leveling machine, a servo feeder, a 25-ton automatic punching press, and an electrical control system. These components operate in perfect synergy to achieve automated, high-precision production of connection parts.
The processing material utilized is high-quality galvanized steel, selected for its superior combination of corrosion resistance and durability. This connection part stamping machine boasts significant advantages, including full automation, high precision, rapid production speeds, and minimal labor requirements, thereby substantially enhancing both the production efficiency and product quality of connection parts.
Features of Connection Part Stamping Machine
● The connection part stamping machine utilizes a high-precision, 25-ton punch press, paired with progressive dies to execute precise stamping and shearing operations. The stamping force is uniform and stable, ensuring that dimensional tolerances for the connection parts are kept within an extremely narrow margin. Simultaneously, it guarantees clean, burr-free cut edges, eliminating the need for any subsequent secondary processing and allowing for direct integration into grille assembly.
● The connection part stamping machine achieves a stroke rate of 80–100 SPM, enabling the highly efficient stamping and processing of connectors to meet the demands of large-scale mass production.
● The connection part stamping machine is governed by an intelligent PLC control system, offering intuitive and user-friendly operation. Product specifications, operating speeds, and production quantities can all be precisely configured and adjusted via the operator interface.
This wall angle making machine is specifically engineered for processing GI and PPGI raw materials. The wall angle making machine is capable of precisely manufacturing wall angles in 24x24mm and 19x19mm specifications. Finished lengths can reach up to 3000mm and are flexibly adjustable according to client requirements, allowing for compatibility with grille ceiling installations of various dimensions.
Features of Wall Angle Making Machine
● The wall angle making machine comprises precision components—including a decoiler, a roll forming machine, and a cutting station—each having undergone rigorous calibration and testing. These components ensure stable and reliable operation, guaranteeing both precision and efficiency throughout the wall angle production process.
● The wall angle making machine delivers exceptionally high processing precision; the resulting wall angles feature smooth, flat surfaces devoid of significant defects such as shrinkage, unevenness, scratches, or burrs. Their clean, aesthetic appearance eliminates the need for any subsequent sanding or finishing treatments.
● The wall angle making machine offers flexible and controllable operating speeds, reaching a maximum velocity of 30m/min. The operating speed can be dynamically adjusted based on factors such as client production targets and material thickness, thereby accommodating production requirements across varying batch sizes.
KINGREAL ceiling t grid machine efficiently processes GI Steel and Pre-painted GI Steel at a stable speed of 30 m/min. Through the synergistic collaboration of its three core components—the hydraulic decoiler, the main roll forming machine, and the punching and cutting Station—the ceiling t grid machine achieves the integrated, one-step processing of ceiling t bar.
Features of Ceiling T Grid Machine
● The ceiling t grid machine is capable of producing four types of ceiling t bar: flat ceiling t bar, FUT ceiling t bar, center black line ceiling t bar, and silhouette ceiling t bar.
● A single ceiling t grid machine can produce ceiling t bar of various specifications simply by adjusting its operational parameters.
● KINGREAL offers both fully automatic and semi-automatic solutions for this ceiling t grid machine, allowing clients to make a flexible choice based on their specific operational requirements.
KINGREAL Successful Project About Cell Ceiling Systems
KINGREAL has established long-term, close cooperative relationships with clients across numerous countries, including Russia, Ukraine, Kazakhstan, and South Korea. We have supplied these clients with single units or multiple sets of machine for cell ceiling systems, precisely tailoring our solutions to meet their specific project requirements. By facilitating the efficient production and installation of open cell ceilings, we have earned widespread recognition and high praise from our clients. Beyond providing high-quality machine, KINGREAL has established a comprehensive, one-stop service system. We provide end-to-end support—from initial consultations to post-sales maintenance—safeguarding our clients throughout the entire process and alleviating any potential concerns. |  |
