This year, KINGREAL successfully shipped two metal cut to length lines to two Indonesian customers. After the metal cut to length machines arrived in Indonesia, KINGREAL engineers personally visited the country to not only install the metal cut to length lines but also provide operational guidance to the Indonesian customers, ensuring smooth operation.

Metal cut to length machines are one of KINGREAL specialty machines, specifically designed for precision shearing of metal materials. KINGREAL maintains a rigorous approach throughout the development and production of these metal cut to length lines. From design to metal cut to length machine manufacturing to final commissioning, every step is rigorously controlled to ensure the metal cut to length lines our Indonesian customers receive fully meet their production requirements.

KINGREAL understands that the performance and stability of a metal cut to length machine are directly linked to the production efficiency and product quality of our Indonesian customers. Therefore, KINGREAL carefully considered their actual usage scenarios during design, striving to provide the highest-quality solutions.

Case 1: Rotary Shearing Cut to Length Machine

1/Introduction to Rotary Shearing Cut to Length Machine

This rotary shearing cut to length line is designed for metal coils such as chrome, stainless steel, and aluminum, offering precision leveling and shearing capabilities. This rotary shearing cut to length line's unique advantage lies in its non-stop shearing process, eliminating the micro-indentations that can occur during shearing.

It is therefore particularly suitable for short-cut products such as high-precision aluminum and mirror-finished stainless steel. Its maximum production speed reaches 80 m/min, significantly improving production efficiency.

2/Parameters of Rotary Shearing Cut to Length Line

3/ Packaging & Shipping of Rotary Shearing Cut to Length Machine

This rotary shearing cut to length line was shipped to Indonesia in February. Prior to shipment, KINGREAL staff meticulously packaged all components of the metal cut to length line to ensure its safety during transportation.

KINGREAL employed various protective measures, including wooden crates and bubble wrap, and used a crane to securely load the metal cut to length machine components into the container. The entire packaging process is rigorously controlled to ensure the metal cut to length line's internal and external condition is intact.

Case 2: Heavy Gauge Cut to Length Line

1/ Introduction to Heavy Gauge Cut to Length Line

This heavy gauge cut to length line was specifically customized to meet an Indonesian customer's requirements for thick metal plate processing. It can process coils ranging in thickness from 6 to 25 mm. KINGREAL incorporated numerous innovative technologies into the design of this heavy gauge cut to length line to meet the customer's requirements for efficient production and precise processing.

2/ Highlights of Heavy Gauge Cut to Length Line

KINGREAL heavy gauge cut to length line is equipped with a dual-spindle decoiler with regenerative braking. This technology ensures smooth operation while also generating electricity, improving energy efficiency. An integrated coil preparation area and fully automatic "hands-free" coil loading system further reduce manual intervention, enhancing safety and efficiency.

In addition, the heavy gauge cut to length line is equipped with a deep-drawn thick-gauge straightener to ensure precise straightening of the steel plates, reducing stress and improving flatness. A dust collector ensures a clean production environment and maintains optimal equipment operation.

3/ Parameters of Heavy Gauge Cut to Length Line

4/ Packaging & Shipping of Heavy Gauge Cut to Length Line

This heavy gauge cut to length line was shipped to Indonesia in July. During the packing process, KINGREAL staff methodically checked the checklist to ensure all parts and accessories were loaded onto the truck. KINGREAL also filmed and videotaped the packing process and promptly sent it to the Indonesian customer, keeping them updated on the metal cut to length machine's status.

 After confirming everything was correct, KINGREAL staff checked with the truck driver regarding the destination port, and the container carrying the metal cut to length line parts sailed smoothly to the port.

Metal Cut to Length Machine in Indonesian Customer Factory

After the metal cut to length line arrived at the customer's factory in Indonesia, KINGREAL engineers visited the site to install and commission the metal cut to length machine. At the factory, KINGREAL staff discussed in detail with the Indonesian customer the metal cut to length line's placement, installation procedures, and subsequent operational training. KINGREAL engineers first conducted a comprehensive inspection of the metal cut to length machine to ensure it was not damaged during transportation.

Then, KINGREAL engineers worked with the customer's technical team to complete the installation of the metal cut to length line. During the installation process, KINGREAL engineers explained in detail the functions and key operating points of each component to ensure the customer fully understood how to use the metal cut to length machine.

To ensure a smooth start-up, KINGREAL engineers conducted multiple test runs. These commissioning procedures ensured that all parameters were optimized. Meanwhile, the Indonesian customer's operators also practiced the metal cut to length line under the guidance of KINGREAL engineers, gaining valuable operational experience.