news

How Does the Warehouse Pallet Rack Machine Work?

2025-08-14 12:00

Pallet racking is a material handling system used to store materials on pallets. There are many different types of pallet racks, all of which allow palletized materials to be stored in multiple layers in a horizontal arrangement. Pallet racking is an easy-to-manage storage system designed for quick construction, flexible adjustment, and reuse. Pallet racking system typically consists of box beams, step beams, uprights, shelf panels, and slotted angle.

 

KINGREAL can customize warehouse pallet rack machine to meet specific customer needs, providing customers with a complete pallet racking system solution.

 

KINGREAL warehouse pallet rack machine is compatible with a variety of metal materials, including galvanized steel, carbon steel, stainless steel, and copper. To date, KINGREAL has delivered satisfactory warehouse pallet rack machine manufacturing solutions to customers in countries including the United States, Russia, Nigeria, Qatar, and Brazil.

 

To learn more about this warehouse pallet rack machine, please feel free to email KINGREAL with your inquiries.

 




The pallet rack making machine, also known as the storage rack making machine or the omega rack upright machine, produces uprights in a series of steps to specific shapes and sizes. 


The forming process includes an decoiler, feeding and leveling machine, a punch/hydraulic punching unit, a main roll forming machine, and a hydraulic back cutter. 


A frequency converter controls motor speed, and a PLC system automatically controls length and quantity, enabling continuous, automated production. This pallet rack making machine is ideal for the cold roll forming industry.

warehouse pallet rack machine


Workflow of Pallet Rack Making Machine

 

Manual decoiler → leveling → Mechanical press with punch die → roll forming machine → shape cutting → output table

 

Features of Pallet Rack Making Machine

 

①Can produce light, medium, and heavy-duty pallet racks for various pallet racking systems.

②The pallet rack making machine utilizes pre-punching, which involves punching holes or notches in the metal strip before forming. This is crucial for mounting components or accessories on storage racks.

③The pallet rack making machine is equipped with a high-speed shearing station, which cuts the metal strip into individual pieces at high speed, ensuring accuracy and speed during the manufacturing process.

 

Parameters of Pallet Rack Making Machine

 

ItemsDetails
Total power11-18kW (3 Phase,50Hz,380V)
Speed16-18m/min
Dimension (L*H*W)(8-11)x(1.2-1.6)x1.6m
Weight of machine6-9tons
Roller station14-20
Material thickness1.0-3.0mm(G300-G550)
Material width150-450mm
Transmission systemHydraulic motor
Cutting systemHydraulic cylinder (rear & front cutting)
Punching systemHydraulic
Changing sizeManual with spacers
Control systemAutomatic with inverter, PLC,HMI,hydraulic


 






The box beam making machine, also known as the rack box beaming machine, is specialized equipment for producing box beams for warehouse racking. 


The box beam making machine continuously rolls galvanized steel strip using specially designed rollers to form a unique box-shaped cross-section.

warehouse pallet rack machine

 

Workflow of Box Beam Making Machine

 

Uncoil → Continuously Cold Roll Forming → Follow Shearing →

Automatic Turning → Composite Station (Seaming Machine) → Product Output.

 

Features of Box Beam Making Machine


① This box beam making machine automatically and continuously adjusts product dimensions to accommodate various box beam specifications and shapes.

② Equipped with a seaming machine, the box beam making machine efficiently and securely joins two sections. The seaming rollers move on tracks to accommodate various box beam sizes. Customers only need one operator to control the PLC, eliminating the need for manual welding and the expense of additional welders.

 

Parameter of Box Beam Making Machine

 




Machinable Material :

A) Galvanized Coil




Thickness(MM):1.5-2.0

B) PPGI
C) Cold-rolled Steel
D) Stainless Steel
E) Aluminum
F) Carbon steel
Yield strength :250 - 350 Mpa
Tensile stress :350 Mpa-500 Mpa

Nominal forming speed(M/MIN)

10-20* Or according to your requirement
Forming station :18-20


Decoiler :


Manual decoiler



* Hydraulic decoiler (Optional)

Main machine motor brand :Sino-Germany Brand* Siemens (Optional)
Driving system :Chain drive* Gearbox drive (Optional)
Machine structure:Torri stands* Cast iron stands (Optional)
Rollers’ material :

GCr 15

* SKD-11 (Optional)
Cutting system :Hydraulic cut* Flying cut (optional)
Frequency changer brand :Yaskawa* Siemens (optional)
PLC brand :Siemens
Power supply :380V 50Hz* Or according to your requirment

Machine color :

According to your requirment

   

 






The pallet rack step beam machine, also known as a p beam making machine, primarily consists of a manual decoiler, a roll forming machine, a circular saw cutting device, an electrical control system, and an output table.


The pallet rack step beam machine is widely used in the production of custom-sized and designed step beams, offering high production efficiency, high precision, and stable performance.

warehouse pallet rack machine

 

Workflow of Pallet Rack Step Beam Machine

 

Material Coil → Decoiling → Feeding → Roll Forming → On-Line Spot Welding → Cutting Off → Finished Profile.

 

Features of Pallet Rack Step Beam Machine

 

①Applicable Materials: Carbon Steel Coil/Cold-Rolled Coil

②Material Thickness: 1.6 - 2.0 mm

③Profile Dimension Tolerance: ±0.5 mm

④Profile Twist and Linearity Tolerance: 1.0 mm‰

 

Parameters of Pallet Rack Step Beam Machine







Machinable Material :

A) Galvanized Coil




Thickness(MM):1.5-2.0

B) PPGI
C) Cold-rolled Steel
D) Stainless Steel
E) Aluminum
F) Carbon steel

Yield strength :

250 - 350 Mpa
Tensile stress :350 Mpa-500 Mpa
Nominal forming speed(M/MIN)10-20 * Or according to your requirement
Forming station :26 * According to your profile drawings
Decoiler :Hydraulic decoiler * Double head decoiler (Optional)
Main machine motor brand :Sino-Germany Brand * Siemens (Optional)
Driving system :Chain drive * Gearbox drive (Optional)
Machine structure:Torri stands * Cast iron stands (Optional)
Rollers’ material :GCr 15 * SKD-11 (Optional)
Cutting system :Saw cut * Flying cut (optional)
Frequency changer brand :Yaskawa * Siemens (optional)
PLC brand :Siemens
Power supply :380V 50Hz * Or according to your requirment
Machine color :According to your requirment

   








This fully automatic storage shelf panel machine is easy and quick to operate, producing high-precision finished products with scratch-free and crack-free surfaces. 


This storage shelf panel machine is widely used in the shelf system industry.

warehouse pallet rack machine

 

Workflow of Storage Shelf Panel Machine

 

Decoiling — Leveling — Pre-Punching — Roll Forming — Two-Side Bending — Cutting — Both-End Bending — Discharging

 

Features of Storage Shelf Panel Machine


①Customized punching dies based on customer drawings, capable of producing various hole shapes, including square and round.

②Encoder records signal feedback and displays the exact product length on the display.

③The hydraulic system is equipped with a cooling system to ensure continuous low temperatures throughout the day.

 

Parameter of Storage Shelf Panel Machine


NO.

Item

Specification
1Metal decoiler(with feeding trolley)3T/5T/8T/10T/15T/20T
2Feeding device200mm-1500mm
3Front shearAutomatic cutting/Manual
4Roll forming machine8m/min -22m/min
5Safety coverGuardrail/Protective cover
6Panel cutting

Fixed/Tracking

7Output System

Manual supporter|Automatic palletizer 

8Panel stacking direction

Parallel/perpendicular 

9

Lubricating system

Automatic bearing lubrication system

10

Hydraulic system

Powering the decoiler and cutting machine

11

Electric control system

PLC and HMI control panel


 




Slotted angle making machine also known as Rack L Angle This machine is used to produce long steel strips with perpendicular sides. 


Slotted angle comes in both equal and unequal leg angles. These channels are typically available in a variety of sizes, with continuous punched holes on both flanges for connection or bolting. 


They can be produced in a variety of widths and nearly any length. The slotted angle making machine offers high forming accuracy and cut-to-length capabilities, significantly increasing customer production capacity.

warehouse pallet rack machine

 

Workflow of Slotted Angle Making Machine

 

Decoiling – Leveling – Hole-Punching – Roll Forming – Hydraulic Cutting – Final Proliferation

 

Features of Slotted Angle Making Machine

 

① In addition to pneumatic punching, KINGREAL offers hydraulic punching options for the slotted angle making machine. The hydraulic punching station offers the advantage of expandable multi-station configurations, allowing for multiple punching requirements.

② It can process metal coils with a thickness range of 2-8mm and is widely used in both light-duty and heavy-duty pallet racking systems.

 

Parameters of Slotted Angle Making Machine

 

Coil width (mm)250 to 450
Coil thickness (mm)Up to 0.5
Roll Shaft Dia. (mm)50
Horizontal distance b/w stations (mm)200
Vertical distance b/w stations (mm)120
Max. Profile Height (mm)50
Required Power (H.P.)10
Line Speed (mpm)20


Get the latest price? We'll respond as soon as possible(within 12 hours)
This field is required
This field is required
Required and valid email address
This field is required
This field is required