U channel machine, also known as intermediate channel machine, main channel making machine, pop bottom channel machine and ceiling u profile making machine, is an indispensable and important equipment in modern construction and decoration.

This u channel machine usually uses 0.4-1.2mm aluminum or iron as raw materials to produce U channels of different sizes, which are widely used in the support system of the ceiling to form a complete ceiling structure.

With the rapid development of the construction industry, the application of intermediate channel machine is becoming more and more extensive, and its high efficiency, safety and intelligence make it a popular choice in the market.

1/ Operation Process of U Channel Machine

Decoiler --Main roll forming machine--Cutting station --Product table

2/ Main Components of U Channel Machine

• PLC control system for u channel machine

The intelligent performance of the U channel machine is mainly reflected in its PLC control system. The system is equipped with a touch screen. The operator only needs to enter the required data on the control panel, and the intermediate channel machine can run automatically.

In addition, the production speed can also be flexibly adjusted here to meet different production needs. This intelligent operation method greatly improves production efficiency and reduces labor costs.

• Decoiler for u channel machine

The decoiler is the starting point of the entire production line. Its main function is to unwind the metal coil and feed it into the roll forming machine. An efficient decoiler can not only improve production efficiency, but also ensure the flatness of the material, laying a good foundation for subsequent forming links.

• Roll forming machine for u channel machine

The roll forming machine is the core component of the u channel machine. Its roller system adopts a modular design, which is easy to replace and maintain. High-quality rollers ensure the accuracy and consistency of the u channels, thereby improving the overall quality of the finished product.

• Cutting station for u channel machine

Its flying shear design can keep the u channel machine running continuously while cutting quickly, reducing downtime and improving overall production efficiency.

3/ Advantages of U Channel Machine

• High-speed intermediate channel machine

The production speed of the u channel machine can reach up to 120m/min, which greatly improves production efficiency. This means that users can complete more production tasks in a shorter time, thereby improving the competitiveness of the enterprise.

• High-safety intermediate channel machine

In order to ensure safe operation, KINGREAL can equip the u channel machine with a protective shield. When the u channel machine is running, the protective shield can effectively isolate the workers from the danger and reduce the probability of accidents. After the u channel machine stops, the worker can open the protective shield for daily cleaning and maintenance to ensure the good operation of the equipment.

• Intelligent u channel machine

The decoiler, roll forming machine and cutting station of the u channel machine are all equipped with intelligent functions. The operator only needs to set the production parameters, and the u channel machine can run automatically, minimizing human intervention. This intelligent design not only improves production efficiency, but also reduces the risk of human error.

4/ Drawings about U Channel

U channel machines produce a wide variety of U channels that are suitable for different application scenarios. Whether used for residential, commercial buildings, or industrial facilities, u channels can provide reliable support.

5/ Application of U Channel Machine

U channels produced by intermediate channel machines are often used together with hat channels and wall angle produced by omega channel machines and L-shape Profile Machines to support ceilings.

The application range of intermediate channel machines is very wide, and it can be said that these false ceiling channels are used almost everywhere where there is a ceiling. The following are its main application areas:

• Commercial buildings

In commercial buildings, U channels are widely used in ceiling support systems. Their strength and stability can ensure the safety of the ceiling.

• Home decoration

U channels also play an important role in home decoration. They are often used to create beautiful and sturdy ceiling structures to improve the comfort of the living environment.

• Industrial facilities

In industrial environments, the use of U channels is indispensable. They can bear large weights and are suitable for ceiling supports in warehouses, factories and other places.

• Other applications

In addition to the above fields, u channel machines can also be used to manufacture related products such as air conditioners and skylights to meet specific needs.