Scaffold Plank Roll Forming Machine
KINGREAL scaffold plank roll forming machine processes 1.5–2.0 mm thick galvanized steel material into standard industrial scaffolding planks in a single pass.
- KINGREAL
- China
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Scaffold Plank Roll Forming Machine
KINGREAL scaffold plank roll forming machine processes 1.5–2.0 mm thick galvanized steel material into standard industrial scaffolding planks in a single pass. These scaffold planks feature precise dimensions, anti-slip punched surfaces, reinforced bent edges, and a structure designed for high torsional and compressive strength. Utilizing a continuous cold-roll forming process, the scaffold plank making machine progressively shapes, sets, and reinforces the metal sheet through a series of roller stations. Once the profile is formed, a hydraulic cutting system precisely cuts the finished product to the required length. The metal scaffolding planks produced by this machine are suitable for a wide range of applications, including general construction, exterior wall maintenance, equipment servicing, and high-altitude infrastructure projects. They are primarily used to create temporary elevated work platforms, enabling personnel to safely access and work in challenging or high-risk areas such as high-rise structures, hard-to-reach corners, and building facades. |  |
Specifications of Scaffold Plank Roll Forming Machine
| Material | Galvanized steel sheet |
| Strip thickness | 1.5–2.0 mm |
| Strip width | 250–450 mm |
| Production speed | 0–16 m/min |
KINGREAL adheres to high-end industrial standards when selecting core components for the scaffold plank making machine. Key systems—including electrical controls, hydraulic drives, and servo transmissions—utilize genuine parts from renowned domestic and international brands such as Schneider, Siemens, Yaskawa, Mean Well, Fatek, and Weinview.
The integration of high-standard branded components ensures quality control from the source, significantly optimizing transmission precision and roll-forming stability.
Furthermore, these components enhance the scaffold plank making machine's load-bearing capacity during continuous operation and extend its overall service life, ensuring compliance with industrial safety standards through proven, mature technology.
Features of Scaffold Plank Making Machine
4.1 Intelligent Uncoiling and Feeding Unit
The KINGREAL scaffold plank roll forming machine comes standard with an intelligent decoiler (with an optional feeding trolley) featuring a fully automatic hydraulic expansion/contraction mechanism; loading, unloading, securing, and width adjustment of the steel coil are completed with a single-button operation. The equipment utilizes a bidirectional feeding architecture, supporting simultaneous upward and downward feeding modes.
4.2 Modular Punching Unit
Equipped with an independent modular punching unit, the machine allows for flexible station layout adjustments and accommodates multiple sets of punching dies for simultaneous sheet punching operations. It performs high-speed punching to create counter-formed hole patterns—such as anti-slip holes and surface drainage holes—on galvanized steel sheets.
Additionally, custom hole configurations can be developed to meet specific profile requirements and diverse structural design standards for scaffolding planks.
4.3 High-Precision Main Forming Unit
The main forming unit offers an optional embossing function to further enhance the plank's anti-slip properties. The frame features a thickened, integrated cast-iron arch structure; its substantial weight and superior resistance to vibration and deformation ensure stable, high-speed operation without body oscillation or profile misalignment.
The forming rollers are made of GCr15 high-wear-resistance bearing steel, hardened via high-temperature quenching to achieve a hardness of HRC58–62, ensuring durability and resistance to wear or deformation during long-term rolling operations.
The machine is powered by a dedicated closed-gearbox drive system, ensuring balanced power transmission and reduced operating noise; the operating speed is continuously adjustable to accommodate various plank specifications.
4.4 Hydraulic Tracking Cutting Station
A hydraulic tracking cutting system is installed at the rear of the scaffold plank making machine, dynamically cutting the profile in synchronization with the forming speed. For finished planks up to 3000mm in length, the cut-off tolerance is ≤±0.5mm, ensuring consistent product dimensions. The cutting die is forged from Cr12MoV special die steel, offering high impact resistance and durability against frequent cutting cycles, thereby extending the tool's service life.
Application of Scaffold Plank Roll Forming Machine
Metal planks mass-produced by KINGREAL scaffold plank roll forming machine are suitable for a wide range of high-altitude construction scenarios, including ladder-type supports, suspended cradles, and aerial walkways. Featuring anti-slip treads and a torsion-resistant, integrated formed structure, they provide a solid foundation for safety during high-altitude work. This scaffold plank making machine is an ideal match for: - Scaffolding plank manufacturers and suppliers - Large-scale construction companies - Equipment rental and logistics providers - Manufacturers in heavy industry and specialized sectors |  |
Product Display
Sizes of Scaffold Plank
Common Metal Plank Widths:
Standard Single Board: 225 mm (9 inches) or 240 mm (9.5 inches)
Metric System Standard: 320 mm (approx. 12.5 inches)
Wide Deck Platforms: 450 mm to 500 mm (18 to 20 inches)
Common Metal Plank Lengths:
Imperial Sizes: 5 ft, 6 ft, 7 ft, 8 ft, 10 ft, and 13 ft
Metric Sizes: 1.5 m, 2 m, 2.5 m, 3 m, and 4 m
Characteristics of Scaffold Plank
-Durability: High strength; capable of withstanding heavy loads and rough handling.
-Versatility: Compatible with various scaffolding configurations and suitable for diverse working environments.
-Corrosion Resistance: Treated or coated to resist corrosion, thereby extending service life.
Why Choose KINGREAL?
KINGREAL offers a comprehensive, one-stop customization service for scaffold plank making machines, covering pre-sales, in-process support, and after-sales service.
1) End-to-end closed-loop service:
Comprehensive coverage including on-site factory inspections, customized production line solutions, intelligent manufacturing of the complete scaffold plank roll forming machine, pre-shipment inspection, end-to-end logistics, on-site installation and commissioning, professional operator training, and long-term supply of original spare parts;
2) Standardized quality control:
Implementation of a comprehensive quality control system covering every stage—from sheet metal processing and component assembly to machine testing and mass-production tuning—ensuring every machine meets standards upon leaving the factory and is ready for immediate operation upon delivery;
3) Rapid after-sales response:
A dedicated team of professional engineers provides 24/7 support for equipment maintenance, troubleshooting, process upgrades, and profile modifications, ensuring quick resolution of production challenges.
